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XLPE Heat Shrink Tube

‌Halogen-Free High-Temp Flame-Retardant Heat-Shrink Tubing ‌1. Performance Indicators‌PropertySpecificationTest Standard‌Halogen Content‌‌Br 50 ppm, Cl 50 ppm, F 100 ppm‌IEC 624
Description Warranty Info
Description

‌Halogen-Free High-Temp Flame-Retardant Heat-Shrink Tubing 

‌1. Performance Indicators‌

PropertySpecificationTest Standard
‌Halogen Content‌‌Br ≤ 50 ppm, Cl ≤ 50 ppm, F ≤ 100 ppm‌IEC 62474 / IPC-4101
‌Flame Retardancy‌‌VW-1‌ (UL) • ‌IEC 60695-11-10 V-0‌ • Self-extinguishing ‌≤15 sec‌UL 224 • IEC 60695
‌Temperature Range‌‌-55°C to +200°C‌ continuous • ‌Peak 260°C‌ (short-term)UL 224 • IEC 216
‌Smoke Density‌‌≤15 Ds‌ (NBS smoke chamber) • Toxicity: ‌NO HCl/HBr/F emissions‌NFPA 269 • EN 45545-2
‌Dielectric Strength‌‌≥35 kV/mm‌ (post-recovery)IEC 60243-1
‌Environmental Sealing‌Waterproof: ‌IP68‌ • Salt spray: ‌1000+ hrs‌ISO 20653 • ASTM B117
‌UV/Ozone Resistance‌‌>2000 hrs‌ (Xenon arc) • ‌Zero cracking‌ @ 0.1 ppm ozoneASTM G154 • ASTM D1149
‌Shrink Efficiency‌Recovery rate: ‌≥95%‌ @ 150°C/90sASTM D2671

‌2. Technical Parameters‌

ParameterRangeTolerance
‌Material System‌Radiation-crosslinked polyolefin + metal hydroxide flame retardants-
‌Shrink Ratio‌‌2:1‌ • ‌3:1‌ • ‌4:1‌±5%
‌Pre-Shrink ID‌1.0 mm – 120 mm±0.2 mm (≤30mm) / ±0.7% (>30mm)
‌Wall Thickness‌0.4 mm – 4.0 mm (post-shrink)+15% / -10%
‌Recovery Temperature‌‌125°C‌ (initiation) • ‌175°C‌ (full recovery)-
‌Adhesive Liner‌Thermoplastic sealant: ‌≤0.3 mm melt-flow thickness‌ (optional)-
‌Colors‌Black (standard) • Red • Yellow • Green • CustomRAL/Pantone
‌Certifications‌UL 224 • RoHS III • REACH • EN 45545 HL3/R22 • IMO FTP Code Part 8-

‌3. Technical Data Sheet‌

CharacteristicValueUnit
Tensile Strength≥15.0MPa
Elongation at Break≥350%
Volume Resistivity≥10¹⁵Ω·cm
Comparative Tracking Index (CTI)≥600V
Oxygen Index (LOI)≥35%
Linear Shrinkage (260°C/4h)≤1.0%
Thermal Conductivity0.25 – 0.35W/m·K

‌4. Critical Applications‌

IndustryApplicationCompliance Requirement
‌Rail Transportation‌• High-voltage traction cables • Control wiring insulation • Connector sealingEN 45545 HL3/R22 • DIN 5510-2
‌Electric Vehicles‌• Battery module isolation • 800V busbar insulation • Charging port protectionLV 214-2 • ISO 6722-1
‌Aerospace‌• Engine compartment wiring • Avionic harnesses • Thermal protection sleevesAS23053 • ABD 0031
‌Marine/Offshore‌• Shipboard cables • Explosion-proof equipment sealing • Subsea connectorsIMO FTP Code • DNVGL-RU-SHIP
‌Nuclear Power‌• Radiation-resistant cable bundling • Safety system components • Emergency circuitsIEEE 383 • RCC-E

‌5. Performance Comparison‌

FeatureHalogen-Free FR TubingPVC Heat-ShrinkFluoropolymer
‌Halogen Content‌‌< 100 ppm‌≥30% ClNone
‌Flame Smoke Toxicity‌‌Non-toxic smoke‌ • Low opacityToxic HCl gas • Dense smokeLow smoke • May emit HF
‌Continuous Temp‌‌+200°C‌+105°C+200°C
‌Environmental Impact‌Eco-friendly disposalHazardous wastePFAS concerns
‌Dielectric @ 150°C‌‌≥25 kV/mm‌Degrades above 100°C≥30 kV/mm

‌6. Compliance & Certifications‌

  • ‌Fire Safety‌: UL VW-1 • IEC 60695 V-0 • NFPA 130 • EN 45545 HL3
  • ‌Railway‌: EN 50306 • BS 6853 • NF F 16-101
  • ‌Automotive‌: LV 214-2 • GMW 3191 • ISO 19642
  • ‌Marine‌: IMO FTP Code Part 8 • MED 96/98/EC
  • ‌Environmental‌: RoHS III • REACH SVHC-free • TSCA

‌Operational Guidelines‌

⚠️ ‌Critical Limitations‌:

  • ‌Never exceed 260°C‌ during recovery (irreversible polymer degradation)
  • Avoid hydrocarbon solvents (toluene/xylene) – use IPA for cleaning only
  • Max substrate temp during install: ‌60°C‌

‌Installation Protocol‌:

  1. ‌Substrate Prep‌: Grit-blast metal surfaces • Degrease with IPA
  2. ‌Heating Equipment‌: Hot air gun (300–400°C nozzle temp) • Focused IR heater
  3. ‌Shrink Process‌:
    • Axial shrinkage control: ‌≤8%‌
    • Heating direction: ‌Proximal-to-distal‌
    • Optimal rate: ‌4–6°C/sec‌
  4. ‌Adhesive Activation‌ (Lined Tubes): Maintain ‌130–150°C‌ for ‌120 sec‌ post-shrink

‌Customization Options‌

  • ‌EMI/RFI Shielding‌: Copper/nickel foil laminate (90 dB attenuation @ 1 GHz)
  • ‌High-Pressure‌: Aramid/fiberglass braid reinforcement (burst pressure >40 bar)
  • ‌Chemical-Resistant‌: FEP/PFA inner liner for acid/solvent exposure
  • ‌Identification‌: Pre-printed markings (UL-recognized white ink)

‌Validation Support‌:

  • Fire test reports (E84 Class A, IMO FTP)
  • Halogen content certificates (IEC 62474)
  • Long-term thermal aging data (IEC 60216)


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